We designed a Linear Variable Differential Transformer (LVDT) sensor to deliver precise real-time positional feedback and improved measurement accuracy in surgical applications. Testing and calibration were conducted using a mechanical test rig constructed from 80/20 aluminum rails and 3D-printed parts the team designed. A breadboard circuit solution was implemented to eliminate noise and enhance measurement stability, while an aluminum casing, machined using CAM, ensured compliance with sterilization and performance standards. This approach resulted in a reliable and responsive sensor capable of meeting accuracy requirements provided by the client.
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