BraunAbility currently moves vehicles into their laser cutting area using manually pushed dollies that require three workers. The dollies are positioned at a designated location marked by a yellow line on the floor and remain in place due to their weight. BraunAbility is now seeking an automated solution to improve this process. The new system must lift vehicles entering the laser cutting station to a height of one meter, hold them in a consistent X and Y position regardless of vehicle type, and be ground mounted. Additionally, the system should contribute to reducing overall manufacturing cycle time.
The dollies supporting the car must follow the track into the car-lift area. Sensors are required to detect proper alignment, after which the lift designed to remain clear of floor cutting operations can raise the vehicle. The system must allow laser cutters to enter the car and remove the floor section so that new components can be installed. All laser cutting operations must occur in a dedicated safety enclosure due to laser hazards. The overall process enables greater efficiency and precision compared to the current method.